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Manufacture of Product Stackers - Unstackers for production lines

SEMSO, manufacturer of industrial machinery offers professionals in the food and pharmaceutical industries the opportunity to eliminate arduous tasks within factories such as stacking-unstacking thanks to its robotized cells.

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Tailor-made stacker-unstackers for your production lines

Stacking and unstacking of trays, grids or crates requires flexible equipment with large action radii and ever-increasing heights, which limits and cancels out human presence in the medium to long term.

SEMSO offers to robotize and automate these actions in order to reduce RSI and reassign your operators to high value-added tasks.

Use of the stacking-unstacking machine

SEMSO offers you a wide range of machines for handling unstacking or stacking products. Specializing in innovative, modular conveying and handling systems, SEMSO offers you its expertise to improve your production.

Types of use for our stacker-unstackers:

  • Collection of products from cases by the robotic cell before stacking the latter onto a rack, conveyor or pallet
  • Case stacking-unstacking with case emptying functions integrated into robot trajectories
  • Stacking-unstacking of grids and racks

Robotic cells for all types of products

Many robotic and grid stacking cells are in operation 24 hours a day in harsh environments. SEMSO has made this a tried-and-tested catalog product, and has supplemented this functionality by checking grids and grid feet before they are deposited on production lines (e.g.: checking rack depositing on a high-speed fresh cheese depositing line).

Our cells are also installed in the sausage drying sector. In the pastry industry, we also find stacking on racks.

Our robotized stacking and unstacking cells can perform dual functions if the products entering and leaving the line are within the robot's radius of action.

SEMSO offers to come to your site to analyze your production line and propose a solution adapted to your needs and your business environment.

Description of Stacker-Unstackers

Stacker-unstackers consist of a robot chosen according to the range and on-board mass of your products and the desired speed. The grippers are made to measure according to the type of case, rack or grid. We have a catalog of different grippers that we will choose according to your needs.

The protective cells are made of steel or stainless steel to facilitate cleaning and disinfection with foam cannons.

The HMI interfaces are linked to your MES (production management software) or can be used directly to program recipes according to the different formats and cycles you wish to produce.

SEMSO has made stacker-unstacker design its specialty, equipping very high-speed lines for French and European industries.

The advantages of an industrial stacker destacker

SEMSO has been developing ergonomic machines for many years, as well as adapted equipment for better productivity and comfort. Discover all the advantages of a stacker destacker:

  • A versatile machine: machines with several formats adapted to suit your uses
  • Improves productivity: high production capacity and flexibility. Automatic unstacking and laying.
  • Damage-free handling of products and packaging
  • A well-thought-out, easy-to-use user interface
  • Improved safety for your team of operators

An optimized system for successful packaging

SEMSO's stacker unstacker are self-contained, flexible machines designed to receive and place a variety of stackable products on top of each other. They can also feed pallets, trays, or even a conveyor. This alternative handling equipment is individually tailored to your needs regarding pallet feeding, totes, products, packaging evacuation and quality control.

SEMSO has the necessary expertise and know-how to develop and design innovative and specific systems for any industrial equipment.

SEMSO designs and manufactures industrial stackers and unstackers specifically adapted to production lines, with a design oriented towards finished or semi-finished products, and not limited to containers or packaging alone. Unlike systems dedicated to packaging (bins, wedges, dividers), our equipment is aimed at the automated management of products in the manufacturing phase, with strong constraints in terms of precision, speed and integrity preservation.

Our stackers and unstackers are specifically designed for production lines, with a focus on finished or semi-finished products, not just containers or packaging.

Our stacker/unstackers for production lines enable sequenced management of rigid, flexible or sensitive products (dough pieces, discs, sheets, preformed elements, technical parts), with controlled positioning, gentle handling and synchronized integration with upstream and downstream equipment (cutting, baking, assembly or packaging machines).

SEMSO systems use electric or pneumatic cylinders, synchronized lifting modules and real-time product detection devices (optical, inductive or machine vision sensors). Stacking/unstacking cycle precision is enhanced by PLC control, dynamic regulation and adjustable parameters via touch-sensitive operator interface.

Technical features of SEMSO product stackers/unstackers:

  • Hygienic design and contact surfaces adapted to agri-food or technical constraints
  • Gentle gripping by tray, drawer, suction or robotic arm depending on the nature of the product
  • Capability to stack or unstack in continuous flow, with management of variable heights and controlled spacing
  • Compatibility with multi-product environments and rapid series changes without cumbersome reconfiguration
  • Easy maintenance, optimized access and integrated diagnostics

As a manufacturer of stackers/unstackers for production lines, SEMSO offers robust, precise and adaptable equipment, designed to make your production flows more reliable, reduce manual handling and increase the speed of your industrial processes.

Consult our engineering teams for any information dedicated to your project and benefit from a personalized quotation.

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